Flow Forming with internal splines
Flow Forming of cylindrical tubes
Shear forming
Metal spinning
Flowforming With Internal Splines
Flowforming with Internal Splines is an advanced metal-forming process used to manufacture precision cylindrical components that require internal spline profiles. In this process, a tubular preform is placed over a mandrel that has the exact internal spline geometry. Rollers then apply high radial pressure while moving axially along the workpiece, plastically deforming the material so it flows and conforms to the mandrel’s spline shape.
Flowforming of Cylindrical Tubes
Flowforming of Cylindrical Tubes is an advanced metal-forming process used to manufacture high-precision tubular components. In this method, rollers apply controlled pressure to a rotating tube blank, reducing its wall thickness and elongating its length while maintaining excellent surface finish, strength, and dimensional accuracy. This process is widely used in aerospace, automotive, and defense industries for producing lightweight yet strong cylindrical tubes.
Flowforming of Cylindrical Tubes
Flowforming of Cylindrical Tubes is an advanced metal-forming process used to manufacture high-precision tubular components. In this method, rollers apply controlled pressure to a rotating tube blank, reducing its wall thickness and elongating its length while maintaining excellent surface finish, strength, and dimensional accuracy. This process is widely used in aerospace, automotive, and defense industries for producing lightweight yet strong cylindrical tubes.
Metal Spinning
Metal Spinning is a chipless metal-forming process in which a flat circular blank is rotated at high speed on the mandrel while the rollers are gradually moved on it, the material flows smoothly into the desired shape without cutting, making it ideal for producing symmetrical, hollow parts such as cones, cylinders, and hemispheres.
Flowforming with internal splines
Flowforming with Internal Splines is an advanced metal-forming process used to manufacture precision cylindrical components that require internal spline profiles. In this process, a tubular preform is placed over a mandrel that has the exact internal spline geometry. Rollers then apply high radial pressure while moving axially along the workpiece, plastically deforming the material so it flows and conforms to the mandrel’s spline shape.
Flowforming of cylindrical tubes
Flowforming of Cylindrical Tubes is an advanced metal-forming process used to manufacture high-precision tubular components. In this method, rollers apply controlled pressure to a rotating tube blank, reducing its wall thickness and elongating its length while maintaining excellent surface finish, strength, and dimensional accuracy. This process is widely used in aerospace, automotive, and defense industries for producing lightweight yet strong cylindrical tubes.
Shear forming
Shear Forming is a metal spinning process where a flat metal blank is clamped against a rotating mandrel and rollers apply force to progressively form the material into a desired hollow, conical, or cylindrical shape. Unlike conventional spinning, shear forming reduces the wall thickness of the material while maintaining its diameter, making it suitable for producing lightweight, high-strength components with excellent accuracy and surface finish.
Metal spinning
Metal Spinning is a chipless metal-forming process in which a flat circular blank is rotated at high speed on the mandrel while the rollers are gradually moved on it, the material flows smoothly into the desired shape without cutting, making it ideal for producing symmetrical, hollow parts such as cones, cylinders, and hemispheres.
About US
About Our Company
We are an ISO 9001:2015 Manufacturing Company with decades of experience in Flow Forming technology.
We are contract manufacturers of several critical products for various Defence & Aerospace organizations across the country. Our experience & expertise can be applied in many industries where precision & quality are of utmost importance.
FLOW FORMING & its Benefits section of the website offers clear understanding about the advantages of Flow Forming.
We are contract manufacturers of several critical products for various Defence & Aerospace organizations across the country. Our experience & expertise can be applied in many industries where precision & quality are of utmost importance.
FLOW FORMING & its Benefits section of the website offers clear understanding about the advantages of Flow Forming.
Flow Forming
Flow Forming is a cold forming process where material is moved into the desired shape rather than being removed or cut into the required shape, and with benefit of direct control over wall thickness. It offers tremendous advantages in terms of dimensional accuracies, improved Physical, Mechanical & Metallurgical properties along with material savings.
Forward Flow Forming, Reverse Flow Forming, Shear Forming & Flow Turning are all different techniques of Flow Forming, it is highly suitable for manufacturing high performance components in various industries such as Aerospace, Defence, Automotive, Oil & Gas, etc. Benefits of Flow Forming outweigh and are unparalleled when compared to any other metal forming processes.
Materials that are formable using Flow Forming process:
- Copper
- Aluminium
- Stainless Steel
- Inconel
- Nickel
- Maraging Steel
- Alloy Steel
- Titanium
- Brass
- Columbium
Competitive Pricing
Competitively priced when procured in bulk compared to other metal forming processes
Quality Product
Assurance through multiple quality checks using certified calibrated instruments & properties testing at NABL accredited labs
Quick Delivery
Commited towards promised delivery schedule
01.
Competitive Pricing
Competitively priced when procured in bulk compared to other metal forming processes
02.
Quality Product
Assurance through multiple quality checks using certified calibrated instruments & properties testing at NABL accredited labs
03.
Quick Delivery
Commited towards promised delivery schedule
Benefits of Flow Forming
- Easy to obtain dimensional accuracies with very high precision
- Excellent control over wall thickness - varying or uniform
- In most cases even complex shapes can be formed in single operation
- High forming degree without the need for heat treatment
- Materials with very high tensile strengths can also be cold formed
- Excellent residual elongation values despite high forming degrees
- Superior and controlled Mechanical & Metallurgical properties
- Excellent surface finish
- Consistent repeatability over thousands of components using CNC control
- Economical for bulk quantities as material wastage is minimum
Defence
Flow Forming and Shear forming processes helps in obtaining High strength & Light weight Missile components such as Rocket casings, Engine housings, Sleeves, Shaped charge liners, Hollow charge liners, Launch tubes, Warhead components, etc.
Aerospace
Flow Forming, Shear forming and Spinning processes are used to manufacture high performance Aerospace components such as Nose cones, Tail Cones, High pressure bottles, Accumulator housings, Hollow shafts, Convergent-Divergent Nozzle liners, Ducting components, Helmholtz resonators, etc.
Oil & Gas
Tubulars and Casings that can tolerate High pressure & Temperature are highly desired in Oil & Gas industry, these are easily obtained using Flow Forming. Exceptional properties due to cold working are an added advantage.
Automotive
Flow Forming & Spline forming when used together can produce high performance clutch housings with internal splines. Other Automotive components that are tubular or rotationally symmetric & hollow components can also be made using this process.
Food Processing & Filtration
Tough and durable custom-made Food processing machine parts & heavy-duty filtration housings using Flow Forming guarantees superior Functionality and Life.
Flow Forming with internal splines
Flow Forming with internal splines
Flow Forming with Internal Splines is an advanced metal-forming process used to manufacture precision cylindrical components that require internal spline profiles. In this process, a tubular preform is placed over a mandrel that has the exact internal spline geometry. Rollers then apply high radial pressure while moving axially along the workpiece, plastically deforming the material so it flows and conforms to the mandrel’s spline shape.
Flow forming of cylindrical tubes
Flow Forming of cylindrical tubes
Flow Forming of Cylindrical Tubes is an advanced metal-forming process used to manufacture high-precision tubular components. In this method, rollers apply controlled pressure to a rotating tube blank, reducing its wall thickness and elongating its length while maintaining excellent surface finish, strength, and dimensional accuracy. This process is widely used in aerospace, automotive, and defense industries for producing lightweight yet strong cylindrical tubes.
Shear forming
Shear forming
Shear Forming is a metal spinning process where a flat metal blank is clamped against a rotating mandrel and rollers apply force to progressively form the material into a desired hollow, conical, or cylindrical shape. Unlike conventional spinning, shear forming reduces the wall thickness of the material while maintaining its diameter, making it suitable for producing lightweight, high-strength components with excellent accuracy and surface finish.
Metal spinning
Metal spinning
Metal Spinning is a chipless metal-forming process in which a flat circular blank is rotated at high speed on a lathe while a roller tool gradually shapes it over a mandrel. The material flows smoothly into the desired shape without cutting, making it ideal for producing symmetrical, hollow parts such as cones, cylinders, and hemispheres.